What we offer
Technical Consultancy in HPHT & CVD Synthesis, and Diamond Materials Development
Specialist consultancy supporting manufacturers of PDC, PCD and superabrasive materials through process optimisation, microstructural analysis, quality system development and strategic innovation leadership.
Raw Materials & Specification Development
Development of raw material specifications and incoming QC frameworks for HPHT ceramics and superabrasive systems. Structured troubleshooting of material variability and supplier-related performance issues.
HPHT Process Optimisation
Experimental design and process refinement to improve microstructure, abrasion resistance, impact behaviour and thermal stability in PDC and precision PCD tooling. Development of state of the art processes for diamond powder, grit and large single crystal synthesis
Microstructure & Failure Analysis
Quantitative assessment of microstructures, identification of flaws and contamination, and clear technical recommendations for performance improvement.
CVD systems
Specification and optimisation of CDV systems for diamond single crystal and polycrystalline growth conditions. Development of both cost effective 2.45 GHz and large area 915 MHz systems.
Pre-Synthesis & Material Preparation Review
Critical evaluation of powder preparation, blending and pre-synthesis processing, with upgrade proposals aligned to current best-in-class standards.
CVD Process Optimisation
Experimental design to develop and optimise processes for production of thermal, mechanical, optical, electrochemical, electronic and quantum grade diamond materials.
Performance Analysis & Structured Improvement
Detailed interpretation of laboratory and field test results for PDC materials and PCD cutting tools, translating data into actionable process improvements.
Identification of performance-limiting mechanisms
Benchmarking against state-of-the-art materials
Structured upgrade programmes for measurable gains
Particle Development
In-depth understanding and implementation of high yield, cost effective, primary HPHT synthesis processes for diamond and cBN particles, including saw, wheel and grinding grits. Implementation of crushing and cleaning procedures to produce powder products for the full range of industrial applications including PCD manufacture. Processing, measurement and analysis of diamond and cBN particles for QC, certification and setting and meeting of state-of-the-art specifications.
Quality Systems & Product Optimisation
In-Process & Final Quality Control Systems
Design and implementation of robust in-process controls and final QC requirements for diamond and superabrasive products, ensuring consistency and reproducibility at scale.
Cross-Functional Technical Collaboration
Collaboration with marketing, finite element modelling and product design teams to optimise PDC performance for specific applications and market positioning.
Leadership, Innovation & Knowledge Development
Technical Training & Seminars
Delivery of seminars and lectures covering both theoretical and practical aspects of HPHT materials and manufacturing, supporting capability development in production and R&D teams.
Strategic Innovation & R&D Leadership
Advisory support on innovation management, product life cycle alignment, R&D team development and long-term technical strategy aimed at sustainable business growth.
How Engagements Work
Technical Assessment
Initial review of materials, processes and performance data.
Analytical & Experimental Phase
Targeted testing, structural analysis and performance modelling.
Implementation & Optimisation
Clear recommendations with measurable performance improvement.
Discuss Your Technical Requirements
If you would like to explore structured improvements to materials performance, processing capability or innovation strategy, please get in touch.